ESD Solutions delivered full mezzanine steel detailing services for a custom platform in a Brooklyn pottery studio. The design included structural framing, stair access, handrails, grating, and toe plates—all detailed to ensure everything bolted together cleanly on-site.
The primary goal: a perfect field fit, with no on-site welding, grinding, or rework.
The Challenge
While the platform was relatively simple, the real challenge came in the handrail system. To eliminate field welding entirely, we designed:
- A fully bolt-on handrail system
- Stair-side attachments with accessible bolt locations
- Grating with pre-cut notches for handrail and toe plate posts
In mezzanine steel detailing, small details like bolt access and cutout placement can make or break the install process. We had to think ahead—so the fabricator wouldn’t have to improvise on-site.
Our Expertise
We approached this project with a proactive mindset:
- Identified and added a missing toe plate early in the modeling stage
- Verified the design against OSHA safety requirements
- Used automation tools to speed up modeling and ensure accuracy
- Applied a custom grating cutout calculator to align grating perfectly with bearing bars and posts
This prevented costly last-minute adjustments and ensured compliance before approval.
The Result
Everything fit as planned, the handrails bolted in smoothly, and the grating didn’t need any on-site adjustments. The project wrapped up without any issues, and we never heard about it again—which, in steel detailing, is the best possible outcome.
If you’re looking for expert steel detailing services that ensure everything fits right the first time, we’ve got you covered.
Looking for Precise Steel Detailing in New York or Beyond?
At ESD Solutions, we specialize in bolt-ready steel detailing for mezzanines, stairs, platforms, and more. From OSHA compliance to millimeter-accurate grating cuts, we help fabricators avoid surprises on site.
Contact us to discuss your next platform project—or browse more work in our detailing portfolio.
